As long as we are theorizing about the virtues of "accepted" mechanical designs in the automotive industry, allow me the soap box for a few minutes to offer this theory:
The world of science, medicine, mechanical/electrical engineering (ETC) is full of accepted practices, operational, design and implementation "standards". Some standards are so good, they stand the test of time and are kept in place for decades or centuries. Thank goodness many accepted ways of doing things continue to evolve, otherwise, we'd still be using leaches in medicine and many chronic health issues would still be treated with bloodletting (not to be overly dramatic).
In my wireless telecom life, I deal with outside entities that demand processes based partially in sound engineering and partially in "that's the way we've always done it". I find the biggest challenges and rewards in discovering new ways to accomplish the same goals while simultaneously removing bureaucratic processes that do little more than serve as road blocks to real progress. A recent example of that involved a series of parametric tests in a laboratory environment conducted during device certification. The process is a required multi-level step prior to offering a mobile device to the public for use on a wide area wireless network - it was designed and enforced by a network operator whose name you all would recognize, developed years ago and folded into the ever growing, always evolving tests to certify network interoperability of the mobile phone we hold in our hands today. When the futility of the requirement was brought to light, the ripples that came from its elimination smoothed the way for new products - reducing re-occurring engineering costs for all new OEMs, eliminating calibration of lab equipment that was no longer needed, ETC, ETC, ETC. The only real impact to anyone's job was the lab rat who no longer had to check a box on a process verification form.
The point of that commentary is this: "accepted" implementation of most things is not a static principle. Especially when that acceptance stems from "the way we've always done it". Evolution happens, and the topic of this thread "may be" an area where evolution needs to happen.
I've searched for data on the concept of "pre-heating" trans fluid. Can't seem to find anything on that topic, but that may be due to my own bias when choosing search terms. The Society of Automotive Engineering has tons of white papers, test data and theories on fluid dynamics, thermal this-that-and-the-other-thing, but I'm not seeing data to support the concept of pre-heating trans fluid. In the absence of information to the contrary, I submit this theory:
If the concept of pre-heating trans fluid is to "extend the life of" trans service, I'd suggest it is only being done to reduce the perceived risk of in-warranty failure based on what we on the street might call "urban legend". Indeed, the various implementation methods across many OEMs are causing opposite real world results for some owners. The incremental benefits of the intended goal are the root cause of the death of X% of transmissions that would have otherwise remained in service - and this is happening only to reduce warranty exposure for the OEM. I find it interesting that the world seemed to be just fine before this "standard" was adopted by the industry.
Engineers of any discipline are subject to the same psychological affects "average" citizens experience. For the topic at hand, the "new standard" may have been developed to address an issue experienced by an OEM who implemented a "solution" observed and adopted by other OEMs simply to keep pace with the competition. Hey, it could happen, we've all seen this to one degree or another in our lives.
The point is this: *everyone* understands that transmissions spend the vast majority of their life operating "at temperature". The standard there is keeping the average temp in the very low triple digits is best. Very low triple digits = below 200F (depending on what data set you choose to believe). Average becomes a topic of discussion but lets keep things simple here.
With that in mind, the question becomes: does the passing of "cold" trans fluid - for the short time it exists - improve service life to the level where the risk of fluid cross contamination is offset? I dunno because I don't have quantitative and/or qualitative data to assess an answer either way. And neither do you.
Any OEM is forced to balance production cost and warranty budget accrual against risk, reliability and brand name protection. I suggest the design concept in question here is a broad calculation that minimizes risk in two directions.
1) In-warranty fluid cross contamination potential is low enough for the go-forward implementation OEMs chose. And the (unstated but industry accepted) mechanical benefits of "pre-heating" trans fluid virtually guarantees an acceptable in-warranty mechanical failure ratio unrelated to cross-contamination.
2) The production cost reduction efforts of the chosen design - and the resulting out-of warranty failure rates due to fluid contamination - with the potential class action law suites threatening market place brand name reputation - were based in known ratios/risks acceptable to the OEM.
After all, who expects an OEM to warranty a trans with 100K miles? I certainly don't but I know this: there are tried and true ways to get WAY better life out of vehicle components.
Using Carsmak example, it should be clear to everyone that his results indicate cross contamination happens in a system maintained to expected levels. In his case, the entire (supposed) "benefits" of pre-heating" has the potential to eff his fully functional transmission.
We haven't even touched on the (now) industry accepted standard of plastic upper and lower radiator caps. With a teeny bit of knowledge in the area of castings, molds, injection processes, pelletized plastic beading, ETC, I've never cared for this design. Aside from the many variables in plastic molding processes, the very definition of currently known materials used to cap radiators today is TEMPORARY. The idea for using plastics in rads was born of service life of the assembled radiator, and the GIGANTIC variables introduced by the owners/users/mechanics servicing them. If the majority of owners don't know enough to keep proper fluids in their cooling systems, why should an OEM try to compensate for that behavior by designing rads that "could" last forever if they were properly maintained? The premise is simple: the majority of consumers allow their cooling systems to degrade at a rate that approximates the expected life of plastic components. Because contamination from poor maintenance reduces cooling at a rate consistent with the life of plastic, AND its cheaper to make, the new standard = plastic caps. Case closed - new "standard" adopted by the industry.
Some opinions are based in belief systems such as "OEMs wouldn't do X if it wasn't good". I don't know if this essay above offsets a portion of that kind of thinking but what I've tried to convey is simple:
- OEMs make choices based in financial realities.
- Those realities have little to do with maximum service life of any component.
- Static engineering practices are not a reference standard for the "faith" some folk place in OEM decisions.
- There are better ways to implement certain designs, but financial calculations dictate engineering decisions. "Good enough" is good enough.
- Reliability of components offered by OEMs can be improved upon in the after market.
Stepping off the theory soap box now. Carry on.