Honda Ridgeline Owners Club Forums banner

DIY Valve Adjustment on 2006 Ridgeline w/photos

229K views 135 replies 43 participants last post by  eurban  
#1 · (Edited)
Hi guys,

PREFACE: If your truck has over 100,000 miles and you are experiencing a check engine light--and your codes are emission-related--they can often be triggered by this common Ridgeline issue of the exhaust valves being too tight (zero to neg lash).

After reading bits and pieces on the web of doing a valve adjustment on all kinds of other Honda V6 engines, I decided to go for it and tackle the job myself. If you haven't done a spark plug change yet, you'll want to do it at the same time. Don't scrimp on plugs, get the original part for these. UPDATE 3/18: Torque settings and other useful info on tackling this job can be found here.

Here are some tips that might help you should you decide to do it yourself, including this master image that will help guide you through the nuts and bolts of it (sorry, couldn't resist):
Image


1. You will need, at the very least, (2) two replacement valve cover gaskets. These gaskets are different than the original, superseding the ones that came on the car. They are thinner. I prefer the original design, but for whatever reason, Honda changed it. You can use your original gaskets if you're feeling gutsy, but I opted to change these.

2. Yes, the intake manifold has to come off. I left the throttle body attached to the manifold and disconnected all the wires and hoses going to it. The top plate has to come off to gain access to the bolts that hold the manifold to the head. Use napkins shop towels to plug the intake ports!! Do not leave these uncovered--a nut dropped into one of these holes will certainly ruin your day (and possible warrant a full head removal).

Image


STOP what you are doing now and plug these intake ports before continuing any further! Do it!


3. The injector wire harness and guides do NOT have to be removed, you just have to wiggle the valve covers a bit to get them out (rear). There are two 10mm head bolts holding the back plastic wire cage, the one on the left is hiding a bit. There is also a bracket behind that back left bolt that holds a hose to the valve cover, remove both.

Image


4. The front valve cover is as easy as pie. You don't even need to take the manifold off to get it off...it's the rear valve cover that takes extra effort. One of the valve cover bolts is hiding behind the plastic wire cage, as shown below.

Image


Other hoses and brackets that need to be disconnected:

Image

Image

Image

Image


5. The 19mm crankshaft bolt is accessible from the passenger's side front wheel well, there's a hole for it. You will need a 6" extension on your ratchet to rotate the crank to move from cylinder to cylinder. I put my car in neutral for this. The rubber camshaft plug is on that black plastic cam gear cover to the left of your engine looking in (see master image at top), faces the windshield washer reservoir cap. You open the plug and use a mirror and flashlight to look inside. There will be a line that you'll need to align with the arrow on the plastic (bottom). There will also be a number that tells you what cylinder is ready to be adjusted (cams at lowest lobe position). I've included that master pic that shows the cylinder numbering and firing order for your convenience.

6. The gap for the intake should be set to .008 to .009 and the exhaust from .011 to .013. Loosen the lock nuts that hold the adjuster and set gap. I normally turn the adjuster/tappet down lightly until I feel resistance, then back off 1/4 turn and lock. Make sure you are only adjusting the cylinder that matches to the cam gear! Normally, the rockers will have some play when you are on the correct cylinder; however, I had a few that were TIGHT, which is BAD. This could account for my slight cold engine miss that I was experiencing over the past few months.

7. Once done with the valve adjustments, replace everything in reverse order.
Do NOT forget to remove the ratchet from the crankshaft! Also, remove the towels that you used to plug the intake ports. Don't forget to reattach the water hoses to the throttle body, but sure to clamp those.

8. I reused both of the intake manifold gaskets, as they are very expensive...and the dealer didn't have them in stock (?!?). In any case, it's an easy removal if I ever detected a leak down the road.

9. Fire up your car and listen for hose leaks, look for smoke, watch for anything funky. I forgot the breather hose on the back valve cover, which fortunately was close to the port and started to whistle.

10. Crack open a cold one and relish in your accomplishment! :act035:
 
#117 ·
Maybe post a pic of the fake and highlight the clue that let you know it's a fake?
 
#118 ·
Image

Ground electrode has sharp curve, not gentle curve like genuine plugs

Image

Dimple slightly offset

Image


Hard to see, but there are faint scoring marks on the metal here that indicate machining. You can see it also on the metal on the other side of the hex. The genuine plug was very smooth with an almost dull finish.

Image

These plugs are stamped /////JAPAN/////. The new plugs had ASSEMBLED IN USA FROM JAPANESE PARTS. The lot number stamp on the hex stats with C9 which one youtube video said NGK told them was a stamp associated with Chinese Honda parts (I know that sounds kinda weak!)
There were several other criteria that I saw when I had the old plug (fake) and new plug (genuine). The center electrode is definitely thicker with the fake plug. The genuine plug had the powder at the area between the ceramic and metal, none on the fakes but the fakes have about 10K on them. With the new plugs you can definitely see the iridium tip on the center electrode (much darker color than the rest of the metal), but again the old ones have 10K on them.
I'll hacksaw one of the old ones to see if there's any copper there. If not, they are definitely fake.
 

Attachments

#121 ·
I found some time to take apart the suspected fake plugs.
Image


The lower part of the center electrode is definitely not copper because it reacts to a magnet.
Image


I smashed open the ceramic (it's hard to cut) and it appears to have some black material in the middle that's probably the resistor shown on spark plug diagrams (google NGK spark plug diagrams). I think these are definitely fake plugs!
Image
 
#122 ·
I've lost track of which plug is which. Was this one you bought from Amazon?
 
#125 ·
I'd have to go buy a genuine plug at NAPA to replace one of the Amazon plugs while I dissect one of the Amazon plugs ... just to know. ;)
 
#126 ·
I had a very loud valve tap. I did the adjustment. The tap is gone. It sounds like a sewing machine now. But the gas mileage has gone down, at least by the dashboard monitor. I was getting 17+, now it is at 16 mpg. I wonder if i did something to the vacuum or the PCV. with all the lines I had to take off that could have happened. i don't think I readjusted the valves incorrectly. It felt like it had more power when completed.
 
#127 · (Edited by Moderator)
Hi guys,

PREFACE: If your truck has over 100,000 miles and you are experiencing a check engine light--and your codes are emission-related--they can often be triggered by this common Ridgeline issue of the exhaust valves being too tight (zero to neg lash).

After reading bits and pieces on the web of doing a valve adjustment on all kinds of other Honda V6 engines, I decided to go for it and tackle the job myself. If you haven't done a spark plug change yet, you'll want to do it at the same time. Don't scrimp on plugs, get the original part for these. UPDATE 3/18: Torque settings and other useful info on tackling this job can be found here.

Here are some tips that might help you should you decide to do it yourself, including this master image that will help guide you through the nuts and bolts of it (sorry, couldn't resist):
View attachment 419842

1. You will need, at the very least, (2) two replacement valve cover gaskets. These gaskets are different than the original, superseding the ones that came on the car. They are thinner. I prefer the original design, but for whatever reason, Honda changed it. You can use your original gaskets if you're feeling gutsy, but I opted to change these.

2. Yes, the intake manifold has to come off. I left the throttle body attached to the manifold and disconnected all the wires and hoses going to it. The top plate has to come off to gain access to the bolts that hold the manifold to the head. Use napkins shop towels to plug the intake ports!! Do not leave these uncovered--a nut dropped into one of these holes will certainly ruin your day (and possible warrant a full head removal).

View attachment 419843

STOP what you are doing now and plug these intake ports before continuing any further! Do it!


3. The injector wire harness and guides do NOT have to be removed, you just have to wiggle the valve covers a bit to get them out (rear). There are two 10mm head bolts holding the back plastic wire cage, the one on the left is hiding a bit. There is also a bracket behind that back left bolt that holds a hose to the valve cover, remove both.

View attachment 419844

4. The front valve cover is as easy as pie. You don't even need to take the manifold off to get it off...it's the rear valve cover that takes extra effort. One of the valve cover bolts is hiding behind the plastic wire cage, as shown below.

View attachment 419845

Other hoses and brackets that need to be disconnected:

View attachment 419846
View attachment 419847
View attachment 419848
View attachment 419849

5. The 19mm crankshaft bolt is accessible from the passenger's side front wheel well, there's a hole for it. You will need a 6" extension on your ratchet to rotate the crank to move from cylinder to cylinder. I put my car in neutral for this. The rubber camshaft plug is on that black plastic cam gear cover to the left of your engine looking in (see master image at top), faces the windshield washer reservoir cap. You open the plug and use a mirror and flashlight to look inside. There will be a line that you'll need to align with the arrow on the plastic (bottom). There will also be a number that tells you what cylinder is ready to be adjusted (cams at lowest lobe position). I've included that master pic that shows the cylinder numbering and firing order for your convenience.

6. The gap for the intake should be set to .008 to .009 and the exhaust from .011 to .013. Loosen the lock nuts that hold the adjuster and set gap. I normally turn the adjuster/tappet down lightly until I feel resistance, then back off 1/4 turn and lock. Make sure you are only adjusting the cylinder that matches to the cam gear! Normally, the rockers will have some play when you are on the correct cylinder; however, I had a few that were TIGHT, which is BAD. This could account for my slight cold engine miss that I was experiencing over the past few months.

7. Once done with the valve adjustments, replace everything in reverse order.
Do NOT forget to remove the ratchet from the crankshaft! Also, remove the towels that you used to plug the intake ports. Don't forget to reattach the water hoses to the throttle body, but sure to clamp those.

8. I reused both of the intake manifold gaskets, as they are very expensive...and the dealer didn't have them in stock (?!?). In any case, it's an easy removal if I ever detected a leak down the road.

9. Fire up your car and listen for hose leaks, look for smoke, watch for anything funky. I forgot the breather hose on the back valve cover, which fortunately was close to the port and started to whistle.

10. Crack open a cold one and relish in your accomplishment! :act035:
Hi Keoni,
Thanks so much for the excellent valve service article, it's better than any I've seen.
This removes the hide and seek game of bolts brackets and hoses. The pictures are a huge bonus also !!
 
#128 ·
Any time, Roger! Glad it helped. I'm sad to say that I just sold my '06 Ridgeline and picked up a nice 2019. I miss my old truck a lot, made lots of memories with the family in that one! TBG, my "new" truck is nice, but lacks the soul and character that my Gen1 truck had. Anyway, enjoy your truck!