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Radiator comparison: Denso/Spectra/OSC

109K views 121 replies 22 participants last post by  Elkhunter  
#1 · (Edited)
A tear down of the OEM Denso & aftermarket Spectra radiators, New OSC included. Thanks to forum member Carsmak for the OEM and Spectra donations. The new OSC to be installed in the 06 in the near future. Out of box impressions of the OSC in this thread: http://www.ridgelineownersclub.com/forums/showthread.php?t=122650

First tear down of the OEM Denso in this thread: http://www.ridgelineownersclub.com/forums/showthread.php?p=1709089

By now, most everyone is aware of the dreaded SMOD. This comparison focuses on the trans fluid heat exchanger and observations of general construction of OEM vs. aftermarket.

The first stand out between OEM and aftermarket designs is the mechanical attachment of the heat exchanger to the lower tank.

The OEM design relies on the trans fluid ports serve two purposes. One is to isolate engine coolant from trans fluid. The other is to serve as clamping mechanism holding the exchanger to the tank. The "problem" with this design is when a port fails at one task, it fails at both allowing incompatible fluids to mix, causing potentially serious damage to the transmission.

The aftermarket appears to have solved that issue by separating tasks. The clamping of heat exchanger to tank is discrete from fluid passages. The clamping of port to heat exchanger is a male/female flare, similar to plumbing in home/industrial construction. For fluids to mix in this design, the failure mechanism would involve two points of failure, which statistically speaking is much less likely than the single point of failure in the OEM design. Score a point for the aftermarket (IMO). And this distinction is not trivial considering the gravity of SMOD catastrophes.



Comparing inner tank seals for the heat exchanger, the Spectra appears to be die cut where the Denso is an O-Ring



Heat exchangers:
Denso (left) is aluminum stacked plates, the Spectra (appears to be) brass concentric.



Comparison of core rows:



Although there are fewer rows in the Spectra, the tubes and ports on the braised plates are definitely larger. Micrometer wasn't available to measure:



On a side note: when the lower tank was removed from the Spectra, the interior was caked with this debris. WOH! Wasn't sure what to make of it. Spoke to Carsmak who explained whe the Spectra was removed from his RL, he performed a pressure test to ID the source of a leak. He used a garden hose as the fluid and pressure source, so it turns out this flaky debris is calcium resulting from evaporated city water. Let this be a lesson to anyone who's ever used tap water to top off their engine coolant. This crap gets into every nook and cranny of coolant passage ways. So Cal tap water is notorious. EEW.

 
#86 ·
Wow......
How weird is it that I find this "new" post first after being gone for several weeks.... and it's just 2 days after your reply! Strange things.......

So this summer has been hectic to some degree...... since May I was doing some travel to the east coast, and a couple of trips to the Sierras camping, fishing, etc. Then we had friends & family visiting us here on a few separate occasions.... I've probably not been on the forum more than 5 times in the past 3 or 4 months.

Anyway, as I read your reply above, I had to wonder if I still had it (the radiator).... we cleaned up things a bit for visitors, & thought I may have tossed it. But I went out to look just now & see that somebody tucked it away with some lumber I have behind a tarp (maybe me, maybe the wife.... she's a good one not to toss things w/o checking).

So I can get it to you Saturday if it works for you. I'll be in Vista area in the morning.... 'could drop it off in the afternoon?
If that's not good for you, just let me know what is. My schedule is generally flexible... but I'm tied up tomorrow (Friday) w/ grandkids visiting from Utah, and doing business Sat. AM.

If you'd prefer to pick it up here, I'm here most of the time.... just let me know when. But me dropping it off is easy-peasy as well.

Looking forward to your next round of research on these bad boys.
 
#89 · (Edited)
Ordered Denso from Rockauto and both time came with bent transmission lines. I have to go with TYC from local supply I guess because Radiator is leaky. Whats funny was I was loosing coolant but also had bad tensioner/alternator/drive belt. I fixed all those and I'm loosing very little coolant. I don't drive far but keeping eye on and was oping to do radiator this weekend.
 

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#90 ·
Hi guys!

Coming from the MDX forums here..
Just wanted to know if someone has confirmed that the Aftermarket DENSO Replacement shares a different design of ATF Warmer? I completely by-passed mine to avoid having issues with the red milk of death but last night I noticed my OE Denso radiator is leaking from the Cooling Stacks so its time to replace it.

Looking at the aftermarket replacement DENSO 221-3237 it seems that the ATF Warmer also has a different setup for the inlet/outlet tubes similar to those of OSC.

So if anyone knows anything about this it would be nice to know if Denso has already fixed its inferior design?
Thanks, Skirmich.
 
#91 ·
Yes, that's what we've been seeing so far. Aftermarket Denso is similar to OSC and Spectra. IIRC, the Denso's were sourced from RockAuto. Good Luck and welcome to the forum.
 
#93 ·
Sorry if I missed the answer to my following question. I've tried to follow the many threads on this issue but haven't seen a clear answer to this question, that being:

Has Honda changed the OEM radiator design on the Gen II Ridgeline as well as the OEM replacement radiators for the Gen I Ridgeline? I'm going in for the TB, Spark Plugs, and valve adjustment along with a radiator fluid change. I do have some corrosion but not to the extent of some who have posted pics. I may just have Honda do the radiator as well.
 

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#94 · (Edited)
#97 ·
I believe the pic I posted above is the new Denso taken from that thread.
 
#100 ·
Agreed, but if you reread it was sourced from Rockauto.com.
I have to wonder if other mfgs also with the same old design have also switched to the better design?
I have to agree with @bobcat20, if they changed the design, it could be the admission of guilt. Multiple transmissions have been replaced, and associated labor costs.
 
#98 ·
I believe if Honda switched to new style/better connections for Gen1 oem replacement radiators (also earlier mdx,pilot&odys) it might be a form of admission that there was a known flaw in original design therefore opening up a path to thousands of claims/lawsuits related to transmission damage -so they certainly know about it but will likely choose to play dumb.
 
#101 ·
I'm a new Ridgeline owner (3 months) and it's a 2009 RL with 245,000 kms or 152,000 miles.

I was unaware of this whole radiator issue until reading the post last night.

I started doing some research on prices of a new rad.

- Honda Canada OEM rad Denso $649.33 + 13% tax =$733.74 + 2.5 hrs labour $274 labour TOTAL = $1007.00

- Independant local garage $469 rad, $200 labour = $670, plus tax TOTAL $757

- Partssource retail parts store - Spectra rad only, I have to do the install $625 + tax = TOTAL $706.25

I live about 15 mins from US border crossing, so I checked US prices too. I just have to add 13% tax at the border crossing.
- Rockauto USA online - Denso TOTAL $144 Cdn
- Roackauto USA online - Spectra Premium TOTAL $176 Cdn.

I've now got to crawl under the truck and see how mine looks and whether I need to do the radiator swap as a preventative maintenance step.

Any opinions????
 
#99 ·
I have to wonder if other mfgs also with the same old design have also switched to the better design?
 
#107 ·
This is a lot of great information. My 2007 RL has some corrosion, as I've posted prior. My question is, which after market radiator to go with. I'm leaning towards the Denso, but how do I know it's not the Honda OEM design, and who to order from?

If you disagree, tell me which one you prefer and who you would order it from. My plan is to buy the radiator and take it to a shop for installation.
 
#109 · (Edited)
Aftermarket Denso has been shown multiple times to have similar "compression type" fittings to the other aftermarket radiators. These type of fittings separate the job of holding the heat exchanger in place / properly sealed from the job of attaching the hose barb fitting to the radiator. A failure of the hose barb connection will not result in the mixing of coolant and transmission fluid.

I would also expect the aftermarket Denso to be similar in quality to the other aftermarket brands and not as well manufactured as the OEM unit. Of course the OEM unit still has the threaded design for the hose barbs. Pick your poison but if you can get an aftermarket radiator delivered in one piece that doesn't have obvious defects and that doesn't leak right after your install it, then you should probably be good to go:) . . Plenty of people are running on aftermarket radiators at this point and once any "growning pains" are taken care of they seem to be happy with their purchase.

Get the Denso from Rock Auto . . .
 
#108 ·
Sounds good to me. Get it from Rock Auto.
 
#111 · (Edited)
I just received my Aftermarket Denso Part Number 221-3237 (Acura MDX 3.7L and ZDX 3.7L Only).

Sooo can you spot the shipping damage? For 40 bucks shipping I would expect better of RockAuto.




Luckily seems that the cardboard piece that was crushed inside was the source of the bent fins while in transit. Doesn´t seem to be any real damage, just cosmetic.


ATF Warmer Inlet and Outlet Tubes are Definitely not the same as OE these are similar to the other Aftermarket Units:




Made in the good´old PR of CHINA!



Just need to replace my 2 gallons of Honda Type-2 that I lost with the leak to make the replacement DIY for the MDX forums..
Thanks for all the Knowledge shared here guys!
 
#112 ·
Have you thought of pressure checking the radiator prior to install?

You would need to cap off both radiator (coolant) hose connections at the bottom (maybe use rubber Fernco caps from the plumbing department at the Depot?) and then make a pressure adapter using some small hose and cheap valve stem (cut off the sealing nub and slide it into the hose / secure with hose clamp) from an auto parts store. Put this hose on the overflow barb and tighten the main cap and the drain cap. Pump up the radiator using a bicycle pump to 15 psi or so and see if the pressure drops. If there seems to be a leak, use soapy water to figure out where it is.

Alternatively, a radiator shop might be willing to pressure test it for you for a bit of $.

Testing in advance might save you from mess, down time and anguish.
 
#114 ·
Have not thought about this..
The damage seems to be fairly light as the fins were just slightly bent (I straighten them out with a knife pretty easily), I think it was just rubbing from the cardboard part that was crushed inside the box so I have no reason to believe the main core lines were damaged..

In any case I need to replace it ASAP, I am leaking anti-freeze now at the rate of just turning the engine on. Prior it was only leaking when the T-stat opened. But thanks for the suggestion!
 
#117 ·
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#119 ·
Well job is completed....
Gotta say though, Changing the radiator on a 2G MDX? Pretty darn difficult, More difficult than adjusting the valves or changing the timing belt (105K) at least from my experience.

The culprit:
Image


Image


On a On-Topic comment.
The ATF Tube washer was indeed heavily rusted but there was no give on the tubes.
 
#120 ·
These are the conditions on my OG radiator ATF Warmer Tubes after 103K mostly in Desert Weather:




The bevel spring is Pretty rusted.. But the tubes were SNUG there was no play in them.





On the plus side the radiator was pristine on the inside:
 
#122 ·
These are the conditions on my OG radiator ATF Warmer Tubes after 103K mostly in Desert Weather:


The bevel spring is Pretty rusted.. But the tubes were SNUG there was no play in them.
Skirmich, that's about how my '07 looked after spending all of its time in the deserts of Arizona and in beach cities of Southern California. Mine didn't quite looks as rusted, but I was starting to see a little more .... we'll call it "warpage" on mine. It was definately on its way out. So I had changed it out when the timing belt work was done. I too went with a Denso from RockAuto but the box came without a scratch on it. For those with damaged boxes, I don't think its a RockAuto issue, but a UPS issue. For years (decades) everything I've ordered from them has always been received damage free...brakes and rotors, Strut assemblies, motor mounts, radiators, etc. Big or small, heavy or light.
 
#121 ·
I installed the Spectra Premium CU13065 in my 2013 Ridgeline over the weekend. Purchased at Amazon for $105.00. Radiator was packed the same as many others have reported, in a flimsy cardboard box with foam on each corner. Fortunately, mine arrived via UPS with no visible damage. Installation was pretty straight forward, and the fit was perfect.

Many on this forum have asked whether 2009-2014's have been affected by the OEM steel washers rusting and causing SMOD. I've attached pics of my washers...Slight rust beginning, so they probably would have lasted 3 or more years. I replaced the radiator preemptively, not wanting to take a chance of it failing later.
 

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