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Pictures of corroded/rusted radiator fittings

313K views 498 replies 154 participants last post by  fresnoridgeline  
#1 ·
How do these washer/nuts look to you guys? I found the easiest method to take the picture was to stick my arm down from the top and keep taking pictures blind until I got a good one. First one is the passenger side and 2nd is the driver side.

To my untrained eye, they look like they're about to go. I have an appointment next week with my local radiator shop. $450 installed for "either a Koyo or Spectra". If he gives me the Spectra I'm going to ask for a $50 discount :)
 

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#2 ·
Here's pics of my '06 with 214,000 km for comparison. Although I have no crystal ball I believe mine were very close to costing me a transmission. I went with the Spectra because of the brass fittings and immediate availability. 2 hours and $375 plus tax. Next day I changed my trans fluid. Nova Scotia and Mass share similar corrosion factors.

The way I looked at it was $375 vs $4,000.....
 

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#5 ·
Yep, the O ring was the only thing holding it together. The fitting pulled out when the tech lightly wiggled it by hand. As you can see by pic 2, the steel flat washer is completely gone allowing the Belleville washer to distort leading to ultimate failure of the connection.

JMO, but on any RL, Pilot or MDX that uses the Denso radiator and is over 5 years old should have an inspection of these trans line fittings and if there is corrosion, replace the rad as preventative maintenance.

Regular antifreeze changes and trans fluid changes have nothing to do with and will not alter the outcome with this built in failure.

It's the hidden corrosion that'll get you.
 
#6 ·
Parsec, from all the photos I have seen on this forum those are not yet in the "OMG" zone like DRL. DRL was flat out lucky they didn't blow on his way to the shop... If it was my truck, I would book the appointment like you did and just get it over with.
 
#7 ·
DRL was definitely lucky for sure! Parsec, I might be wrong, but it looks like there may be some cracking of the washer in the initial picture. May want to look into that
 
#8 ·
Those looked real rusted, now makes me have to check them and if they look rusted well its time to put more money into it
 
#9 · (Edited)
I got my radiator replaced yesterday with a CSF 2830 radiator (according to the invoice). It shares the same p/n with some other brands, so I suspect they're all the same (i.e. Spectra).

I was charged retail for the radiator ($199, even though I found it online for around $100), $160 for 2 hours of labor (remove and replace radiator, check tranny fluid, and bleed cooling system), $19 for Honda Type 2 coolant, $9 for Honda DW-1 fluid, and about $20 in shop supplies for a total of $418.

Attached are some more pics of the corroded fittings on my old radiator and a pic of the brass fitting on my new radiator. Got everything replaced on this truck in the past year (timing belt, all fluids, tires, brake pads and radiator). Now looking forward to another few years of maintenance-free driving! :act035:
 

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#10 ·
Your fittings are the same as the Spectra installed in my RL. I sprayed mine with Rust Check Coat & Protect from underneath the truck just to give them a little more protection and I plan on repeated spraying once a year.

BTW your old fittings, at least on the outside don't look that much better than mine did. It would be interesting to see how much twist/pull action it would take to pop your old ones out.
 
#14 ·
Duhh! :act060: Honda
 
#16 ·
Of course the 64k dollar question, but mine looked quite a bit worse than that when I replaced it and when I pulled the fittings apart to get an even better look there was no evidence of the threads beginning to pull apart. Looking at yours, I don't see any evidence yet of the suspect washer corroding to the point where it swells and pulls the threads out. That's the final failure when the washer swells to the point where it physically rips the threads out of the internal ATF cooler/temp "conditioner" Personally I'd watch it and make the swap when you have time. It will need to be done eventually and there isn't any real savings by waiting so even if you figure you have a few years, why not just get it done when convenient rather than in fire fight mode? I was just beginning to obsess on fishing trips on logging roads etc and not wanting to get stranded and also figuring that more jiggly conditions might make it fail sooner, but I don't think you are in any immediate danger....
 
#18 ·
Mine failed about a year and a half ago. If the radiator goes on you and you stop and shut off the truck quickly enough, you should be OK. I attempted driving for another mile on the freeway before I pulled over, yet my transmission is fine. It took it about a month for it to get used to the fresh fluid, but it's been going strong ever since. Now I just have to replace that worn out motor mount...
 
#22 ·
Tiggar, I went through a failure with my 06 and still went with another RL. I did consider the Tacoma, but the RL was hands down the one for me. If you didn't drive a Tacoma, I suggest you go take a test drive in one. Maybe it'll make you feel better about your purchase. This radiator thing is not a big deal.
 
#25 ·
Ditto on the Highlander! I bought one new in 2007 and it has had exactly 0, that's zero, Nil, Nix, issues with anything. Never been in the shop except for the oil changes and tire rotations I didn't feel like doing myself. I like my Ridge, but it will be a long hard look before I choose another Honda product. Speaking of which, I'm going to do the radiator in mine this spring. 2008 with 90k. If I can get pix I'll post but they don't look bad but I figure it's best to be preventative than reactive!
 
#27 ·
I still feel like there are two issues here. One, the obvious external corrosion associated with the Belleville washer. But the other hidden aspect is that the internal threads can't be inspected short of removing (and replacing) the radiator. I'm wondering if very mild external corrosion could mask a larger problem with the internal threads?

I do not have this settled in my mind yet.

FuriousGeorge? Yes, your external corrosion looks pretty severe. How do the internal threads look when you remove the fittings?
 
#32 ·
Unfortunately bypassing the internal ATF heat exchanger only prevents part of the problem. It will prevent mixing ATF and antifreeze but on a corroding radiator it won't prevent losing antifreeze so you are stranded just the same but without possible tranny damage which of course is a great thing!

That's the problem with the design in that if it fails you spill and possibly mix both fluids. I do consider it an enhancement if you separate the two and add a separate 2nd external ATF cooler because there is already one in the front grill.

I ran out of time, but my ideal fix would have included a replacement radiator, bypassing the internal ATF temp conditioner, and the addition of a second external ATF cooler somewhere in the front grill.